Food Manufacturing & FMCG
We build batch-traceable production systems that make recalls fast, recipe changes controlled, and compliance evidence captured on the line.
Overview
The operational landscape in this sector, and how Nali builds for it.
Food manufacturers face recalls that take days to trace because batch records are on paper, recipe changes made on the floor that bypass the approved specification, and HACCP evidence compiled in a rush before an auditor arrives.
We build food manufacturing platforms that track every batch from raw ingredient to finished goods, require versioned sign-off before a recipe change reaches production, flag short-dated stock before it reaches distribution, and capture compliance records operationally so the audit pack generates from live data without a separate preparation run.
Challenges & Solutions
4 operational gaps we close in food manufacturing & fmcg
Batch traceability is recorded on paper and a recall requires days of manual record reconstruction.
Every batch carries a digital record from raw ingredient lot through production run to finished goods so a recall trace runs in minutes, not days.
Recipe changes are made on the floor without updating the approved specification.
Recipe management requires a versioned change request and sign-off before the new specification is available to production so the floor always works from the approved formula.
Shelf-life monitoring is done manually and short-dated stock reaches distribution without a flag.
Expiry tracking alerts the warehouse when stock enters the critical window and blocks despatch of product that cannot reach the customer within the contracted remaining life.
Regulatory audit preparation pulls staff off the floor for days.
Compliance records — HACCP logs, cleaning schedules, temperature records — are captured operationally so the audit pack generates from live data without a separate preparation exercise.
Building in this space? Let's talk.
Most engagements begin with a 45-minute discovery call — a direct conversation with a senior engineer who knows the sector.
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